Axtra3D is a transformative AM group bringing high-speed, high-resolution capabilities to the resin 3D printer market.
Headquartered in Charlotte, NC, USA, with a subsidiary in Vicenza, Italy, the corporate makes a speciality of superior additive manufacturing optoelectronics options.
Axtra3D has made notable strides with its proprietary Hello-Velocity stereolithography (SLA) know-how throughout industrial and healthcare functions. This integrates 3D printing speeds as much as 20 instances sooner than competing resin methods, excessive half constancy, and a beneficiant construct quantity.
The core benefit of Axtra3D’s Hello-Velocity SLA lies in its know-how, customer-specific enterprise fashions, and industry-wide supplies ecosystem. This trifecta unlocks important worth and enhances buyer expertise.
Learn on to study extra about Axtra3D’s novel 3D printing know-how, and the way the corporate differentiates throughout the resin 3D printer market.
Hello-Velocity SLA 3D printing
Axtra3D’s Hello-Velocity SLA options three key know-how improvements: Hybrid PhotoSynthesis (HPS), TruLayer Separation, and TruLayer Adaption. These applied sciences are included into the Lumia X1 3D printer, Axtra3D’s flagship product.
HPS integrates a laser and Digital Gentle Processing (DLP) system to concurrently picture inner and exterior buildings. The DLP handles massive construct areas to make sure excessive throughput, whereas the laser processes intricate particulars and exterior partitions, unlocking excessive decision. Based on Axtra3D, this mixture permits the Lumia X1 to supply exceptionally detailed elements shortly and effectively.
TruLayer Separation facilitates seamless layer transitions by quickly detaching the energetic print layer. This removes the hydrostatic forces usually related to layer separation in DLP and LCD printers. Such forces may cause elements to maneuver, deform or detach from the construct plate. TruLayer Separation reduces wait instances and allows advanced elements to be 3D printed with a glass-smooth end.
TruLayer Adaption dynamically adjusts the construct plate to keep up exact resin thickness, making certain it’s flat for every layer. Not like fastened glass plates in different resin 3D printers, this dynamic adjustment prevents the necessity for extended curing instances. It additionally ensures consistency throughout the whole construct platform.
Axtra3D’s customer-focused enterprise fashions
These adopting resin 3D printing typically have vastly completely different necessities. Whereas some prospects desire fine-tuned choices, others worth the pliability to experiment with new supplies and processes.
To satisfy each wants, Axtra3D’s Lumia X1 is offered in two distinct enterprise fashions. The primary, Axtra Options™, offers absolutely optimized, turnkey 3D printing options. These characteristic full 3D print profiles fine-tuned for optimum efficiency.
However, Axtra OpenAccess™ presents prospects the pliability to experiment with new supplies and functions.
Trade-wide 3D printing materials ecosystem
Axtra3D presents a broad vary of 3D printing supplies appropriate for numerous functions. These embody supplies which can be high-strength, high-temperature, ESD-compatible, fire-retardant, biocompatible, and elastomers.
The corporate has constructed this in depth portfolio by way of partnerships with main materials builders like BASF, 3D Methods, Henkel, NextDent, Dreve, Keystone, and Pro3Dure.
These collaborations permit Axtra3D to ensure high-quality and versatile materials choices primarily based on particular software wants.
The Lumia X1: high-speed, high-resolution resin 3D printing
Launched in 2022, the Lumia X1’s Hello-Velocity SLA know-how overcomes compromises between throughput, accuracy, characteristic decision, and floor end. This makes it best for industrial and medical functions, the place effectivity and precision are paramount.
By leveraging HPS and TruLayer applied sciences, the Lumia X1 presents 3D printing speeds which can be 2X-20X sooner than typical DLP, LCD, and SLA printers. Usually, an SLA layer takes 118 seconds to finish. The Lumia X1 can obtain this in simply 4 seconds, considerably boosting productiveness.
That includes a considerable construct measurement of 249 x 140 x 495 mm, the Lumia X1 can 3D print massive layers with a floor flatness of 20 microns. Consequently, the 3D printed elements possess a extremely polished, glass-like end.
Lumia X1 functions
Potential prospects might surprise what functions the Lumia X1 is optimized for. A notable instance is injection molding utilizing ceramic mould inserts.
Standard tooling entails important lead instances and excessive prices as a result of want for software metal, aluminum, and complicated machining processes. Designers are sometimes pressured to compromise to handle prices, whereas some advanced geometries are impractical or unimaginable to supply. This creates materials waste and prolonged iterative cycles.
The Lumia X1 will be mixed with Ultracur3D® RG 3280, a ceramic-loaded polymer, to supply high-quality mould inserts, drastically lowering lead instances. The design and 3D printing course of will be accomplished in 8 hours, enabling same-day prototyping and manufacturing.
The Ultracur3D® polymer reveals distinctive properties, together with excessive stiffness and temperature resistance. Furthermore, the Lumia X1’s exact printing capabilities guarantee mould inserts characteristic crisp particulars with out post-processing.
3D printing prices are sometimes underneath $100 per set of inserts, considerably decrease than typical strategies. This velocity and cost-effectiveness unlock speedy iteration and innovation capabilities. Healthcare agency Becton Dickinson has used the Lumia X1 to maneuver from idea to production-ready elements inside a single day.
Mould inserts 3D printed on the Lumia X1. Images through Axtra3D.
The Lumia X1 presents notable worth for electrical connectors, important elements for electrical gadgets.
Such elements require excessive precision, repeatability, and particular materials properties resembling hearth retardance and ESD resistance. These stringent necessities are met by the 3D printer’s extensive materials compatibility. This contains the temperature-resistant Infinam ST 6100 and Henkel Loctite 3843, which preserve connector integrity underneath operational stress.
Axtra’s Hello-Velocity SLA know-how can produce 60 connectors in underneath three hours, facilitating high-volume manufacturing. Some prospects are 3D printing 10,000 connectors month-to-month.
Connectors typically characteristic advanced geometries and superb particulars, together with small gap diameters and complex edges. HPS and TruLayer Separation mix to make sure exact edges and clear surfaces. The Lumia X1’s twin Z-axis system ensures vertical accuracy, stopping thickness variations that might compromise performance. Moreover, TruLayer Adaption ensures excessive repeatability for dependable connectors with constant efficiency.
The Lumia X1 is right for practical prototyping and low-volume manufacturing, because of its excessive throughput, massive construct quantity, floor end, accuracy, and determination.
The 3D printer’s HPS know-how delivers 40% extra throughput than different market options. Subsequently, producers can swiftly transition from design to practical elements with out sacrificing high quality.
Prototypes typically require floor end and element that carefully mimics the ultimate product. The Lumia X1 excels right here, delivering a glass-like, extremely polished floor straight from the construct plate. This eradicated the necessity for post-processing, saving time and assets.
TruLayer Adaption additionally ensures that prototypes and manufacturing elements possess excessive characteristic constancy. The twin Z-axis prevents unintentional pivots, making certain true vertical movement and constant layer alignment.
Dental functions additionally profit from the superior capabilities of the Lumia X1, particularly for the manufacturing of fashions, aligner molds, splints, surgical guides, and dentures.
The dental {industry} calls for precision, biocompatibility, and speedy turnaround. These necessities are met by the Lumia X1’s excessive decision, constancy and throughput.
Certainly, the 3D printer’s accuracy is essential for producing home equipment that supply an ideal match. Its excessive 3D printing speeds additionally allow labs to deal with extra circumstances in much less time, enhancing effectivity and profitability. Labs can then move financial savings to prospects, rising accessibility to superior dental options.
The Lumia X1’s broad compatibility with biocompatible supplies that meet stringent dental necessities makes it a lovely possibility on this market. Axtra 3D’s partnerships with NextDent and Keystone improve its accessible materials choices, guaranteeing high quality and reliability.
Be taught extra: https://axtra3d.com/lumia-x1/
Begin an analysis: https://axtra3d.com/get-a-quote/
Dental elements 3D printed on the Lumia X1. Images through Axtra3D.
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Featured picture reveals a close-up of an Axtra3D 3D printer. Photograph through Axtra3D.
