Methods to Succeed when 3D Printing with TPU and Versatile Filament

Flexibles are actually enjoyable to print and play with.

With a versatile materials like MatterHackers PRO Collection Flex, you possibly can drop it a thousand instances over and never break it. It is vital to keep in mind that each materials has its place, and simply because flexibles do not break if you drop them doesn’t means they’re prepared to switch different supplies like PLA. Versatile filament is a superb selection for gaskets or bumpers, however you would not wish to print a shelf bracket with it. Conversely, PLA would make for a horrible sole for a shoe. Take into account the wants of the venture earlier than committing to anyone materials.

Keys to Success by When 3D Printing Versatile Filament:

Restricted retraction

The query of “how a lot retraction is sufficient” is completely depending on the fashion of extruder your 3D printer has. The newest extruders you should buy make it very clear that they’ve a “constrained filament path.” In older fashions of extruders, there was open area after the extruder gear for filament to maneuver into. This is not an issue for inflexible supplies as as soon as they’re directed to the bowden tube or the nozzle, they’ll preserve extruding with out situation, however versatile filaments will virtually instantly spit out the aspect of the extruder and coil across the extruder gear.

With a more recent extruder, after first 3D printing some calibration prints, it is best to be capable of print flexibles with retraction settings corresponding to your regular inflexible filament settings. The E3D Hemera has been proven to excel at 3D printing with versatile filaments, having the ability to preserve the filament tightly constrained and 3D print at excessive speeds with none kinks within the filament.

With an older extruder, you’ll have to disable retractions to attain a very good 3D print high quality. This does imply that you could be expertise some stringing because the nozzle strikes round over the 3D print, however it would stop you from having underneath extrusion brought on by the filament bunching up within the extruder from the fixed back-and-forth movement it might expertise with retracting.

Maintain it dry

Comply with the identical procedures described in this text to dry your versatile filaments: 135°F for six hours in a traditional oven, then flip it off and let the oven cool again to room temperature. It’s also possible to use a vacuum oven to dry your filament in a half hour to an hour, or use a PrintDry to simply dry your filament and preserve it dry. Most versatile filaments are hygroscopic to a point, and can pop and sizzle for those who strive extruding earlier than the fabric is dried. The scorching is brought on by pockets of water absorbed into the filament immediately turning to steam as they hit the nozzle, leaving voids in your print or inflicting extreme stringing alongside your elements. Not solely is the visible high quality considerably worse, however the molecular chains inside the materials are damaged down, making a weaker half general. Utilizing the identical 3D printer, gcode, and spool of filament, the 2 3D prints beneath have been 3D printed. The important thing distinction: the one on the left had been left within the open air for some unknown period of time, and the one on the appropriate was printed instantly from a PrintDry after letting it dry for a number of hours.

Moist versatile filament on the left, just lately dried filament on the appropriate.

Sluggish it down

Prefer it was talked about with retraction settings, PLA or ABS, you possibly can print quick as they’re a tough materials, so it’s very easy to grip and push the filament by means of the nozzle. Printing flexibles is like attempting to information one finish of a rope by pushing the opposite. By slowing it down, you lower the stress inside the nozzle making the filament a lot much less more likely to bind up and even wrap round your extruder gear. Like every other filament, precise velocity settings will differ from one printer to a different, so it’s possible you’ll have to experiment to find out what velocity is the higher restrict that your particular 3D printer is able to. For some which may imply 10mm/s, and different extra superior 3D printers won’t want any adjustments in any respect and might print at 60mm/s with ease.

Dispelling Some Myths

This fantasy definitely is not as pervasive because it as soon as was, however there existed a time when it was frequent perception that bowden 3D printers have been unable to 3D print versatile supplies. Whether or not or not that was the case, it’s most positively not true now. There’s nothing that particularly precludes bowden 3D printers from having the ability to use flexibles. All of it comes again to constrained filament paths being the basis reason for any considerations. Whereas sure, most direct-drive 3D printers are extra responsive than bowden 3D printers when utilizing versatile 3D printing filaments, bowden 3D printers are totally able to creating stunning 3D prints with versatile filaments.

Getting the First Layer Proper

The primary layer is a very powerful a part of any print.  There are some things that you must do to get the primary layer to stay properly.

• You want the print floor to be degree. In case you are unfamiliar with the way to degree your 3D printer’s mattress, you possibly can learn in regards to the process right here.
• Have your Z-Offset set to the appropriate top. This may rely upon the fabric that your 3D printer’s mattress floor is made from, as some supplies will bond too properly to versatile filaments, completely attaching to them. For many surfaces, you want a good “squish” to your first layer.
• You want a very good base materials on your versatile filament to stick to.  Blue painter’s tape or a heated glass mattress with PVA glue stick or MatterHackers Stick Stick are excellent surfaces on your print mattress.

3D Printing on Blue Painters Tape

Blue Tape, or Painter’s Tape, is without doubt one of the best and quickest methods to get a dependable mattress adhesion on your versatile filaments. Here’s a fast guidelines of belongings you wish to be sure you are doing.

• Be certain every bit of tape strains up edge to edge with none overlap or gaps.
• Maintain the mattress temperature pretty low when utilizing Blue Tape, as a temperature that’s too excessive might trigger the tape to stay too properly to your printed half. 55°C-65°C needs to be sufficient warmth to get the job accomplished with most flexibles.
• Change any tape strips that get broken when eradicating elements.
• Change the tape after 5-10 prints, when elements cease sticking, or when there’s a noticeable loss within the texture on the tape’s floor.
• In case your first layer will not be sticking – be certain the print head is shut sufficient to make a pleasant squished line of filament. If that does not care for your drawback, you possibly can apply a skinny smear of PVA glue keep on with get a little bit extra adhesion.

Printed PRO Collection Flex on blue painters tape.

3D Printing On Glass With A Heated Mattress

When you have got a temperature managed mattress, printing instantly on glass is usually a nice choice.  The really useful mattress temperature for versatile filaments range tremendously, from room temperature to 110°C, so observe the really useful mattress settings as described in our Filament Comparability Information or within the Technical Specs for the filament. Normally, PVA glue stick is a superb adhesive to use to the glass when 3D printing with versatile filaments to make sure that they stick all through everything of the 3D print job.

Printed PRO Collection Flex on a heated glass plate.

Getting The Temperature Proper

When working with a brand new roll of filament for the primary time, we usually like to begin printing at about 235°C after which adjusting the temperature up or down by 5°C increments till we get a high quality print.

Really helpful printing temperatures for numerous versatile filaments.

If the temperature is simply too excessive

If the spool of filament is already dry however your temperature is simply too excessive you’ll nonetheless see strings between the separate elements of your print, like cobwebs. When this occurs it is best to attempt to incrementally decrease the temperature by 5°C till the nozzle does not leak any materials. Generally that is not treating the underlying drawback, which may merely be retraction settings that are not fairly aggressive sufficient and want only a small bump to get every part in tune.

If the temperature is simply too low

A 3D print with an extruder temperature set too low for the fabric being printed can have layers that do not bond collectively very properly or in any respect and will be simply pulled aside. Be certain the filament is dry and check out once more, but when you already know that it is dry and you might be nonetheless experiencing issues, increase the temperature of the nozzle in 5°C increments till you obtain sturdy layer adhesion and might see that the sides and infill of the 3D prints aren’t sparse and are properly related to one another.

First Layer Troubleshooting

For those who adopted the steps to getting your first layer proper and your print isn’t sticking, listed here are some ideas to assist enhance your expertise:

• It takes extra torque for the extruder to push versatile filament out of the nozzle, so be certain the nozzle is sufficiently primed earlier than your half begins being printed. Use a skirt, prime blob, or purge line initially of the print to verify there’s sufficient filament within the sizzling finish by the point it will get began in your half.

• Be certain the extruder temperature is sizzling sufficient to correctly soften the filament. In any other case, the plastic might not circulation and go away you with sparse layers and infill disconnected from the sides. Progressively increase the printing temperature by 5°C to a most of round 255°C if filament is not flowing as properly as you want.

• Be certain the speeds on your printer aren’t too quick. Printing too quick may cause underextrusion and make infill appear to be a spider net. With versatile filaments, printing quicker takes extra torque to get by means of the new finish, so your choices are improve the torque of your extruder by upgrading to a stronger extruder and motor, or decelerate to decrease the torque essential to extrude the filament.

• Flip up the extrusion multiplier a bit extra. When E-steps are calibrated for a 3D printer, it’s normally accomplished utilizing a inflexible materials like PLA which suggests extruder actions are far more responsive. When utilizing a versatile materials, it’s possible you’ll have to recalibrate to get the identical expertise. A good way to get this correct, is to do an E-step calibration on your versatile filament. The Extruder steps/mm that extrudes 100mm in PLA may solely get you 85mm with TPE, so observe our E-step calibration article to get that arrange. Or, as soon as you discover the correct E-steps for the versatile filament, calculate the % distinction from the unique E-steps (versatile E-Steps divided by inflexible E-steps multiplied by 100), and you’ve got your extrusion multiplier share you should use anytime you come again to this materials, somewhat than modifying the firmware of your 3D printer to get the identical consequence.
  • For instance, your printer makes use of 400 E-steps for PLA, and after calibrating you discover TPE makes use of 500 E-steps. 500/400=1.25. Multiply by 100 to search out an extrusion multiplier for TPE at 125%. Now you possibly can print PLA with an extrusion multiplier of 100% and TPE at 125% and preserve these profiles at all times in sync with out modifying the opposite.

With the assistance of this information it is possible for you to to 3D print versatile supplies with ease or know what that you must do to get your 3D printer up and operating. 

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Blissful Printing!