Sunday, December 15, 2024
Home3D PrintingOn-demand metallic powder fuels at-scale AM

On-demand metallic powder fuels at-scale AM



Excessive-performance 3D-printed metallic elements begin with high-performance metallic powders. Carpenter Additive is the world’s largest producer of fuel atomized metallic powder for additive manufacturing. Whether or not direct vitality deposition (DED), laser powder mattress fusion (L-PBF), or electron beam powder mattress fusion (EB-PBF), our PowderRange® powders are optimized to the particular course of expertise and machine OEM. The Carpenter Additive Store makes this premium feedstock accessible on demand. Greater than 25 quality-assured metallic powders are in inventory and ship inside 24 hours, powering agile AM.

Powder high quality drives efficiency

Materials high quality has a direct influence on the mechanical properties of 3D-printed elements. The particle dimension distribution, form, purity, and flowability of a powder will decide the structural integrity, sturdiness, and efficiency of a component. For scaled-up AM, powder high quality is a must have throughout batches for producing constant, repeatable elements, maximizing powder reuse, and minimizing waste.

With greater than 135 years of metallurgical experience in essentially the most essential purposes, prospects can leverage the depth of data at Carpenter Additive to 3D print with confidence. In-house AM powder manufacturing permits exact chemistry management to fulfill tight specs. Carpenter Additive owns the method from begin to end: uncooked supplies choice, premium melting, atomization, plasma spheroidization, powder dealing with, and rigorous testing and high quality management.

  • Licensed AS9120, AS9100, ISO9001, and pending ISO13485
  • Each powder is examined and equipped with a certificates of conformance
  • Delivered in secure, safe packaging in portions as much as 10 kg
  • Concerned in all business commonplace specification improvement, together with ASTM and AMS-SAE, incorporating best-practice procedures for powder manufacturing, dealing with, and half high quality

AM requires a variety of powder options

Carpenter Additive presents a powder for each metallic AM utility. PowderRange manufacturing is optimized for brief lead occasions, with greater than 25 off-the-shelf, commonplace specification powders in inventory, together with:

  • PowderRange 17-4: Martensitic precipitation/age-hardening stainless-steel with excessive energy and hardness, corrosion resistance, and superior fabricating traits. Many makes use of, together with speedy tooling useful parts throughout markets.
  • PowderRange 304: Essentially the most broadly used chromium-nickel austenitic stainless-steel because of its wonderful fabricability and weldability. Excessive strength-to-weight ratio and good corrosion resistance for medical, industrial, and transportation purposes.
  • PowderRange AlSi10Mg: Aluminum-base alloy with wonderful weldability in laser AM processes. Ultimate for parts requiring a mix of light-weight, advanced geometries with good thermal properties, resembling brackets, valves, ducts, and warmth exchangers.
  • PowderRange Ti64: Titanium alloy with a excessive strength-to-weight ratio, wonderful put on and corrosion resistance, and superior weldability in laser AM processes. Utilized in medical implants and surgical instruments, fuel turbine engine elements, and aerospace and transportation parts.
  • PowderRange X: Stable answer strengthened nickel-chromium-iron superalloy with distinctive energy and corrosion resistance to 2200°F, plus wonderful compatibility with laser AM processing. Business commonplace for a lot of Aerospace and Power purposes.

When a efficiency or manufacturing want can’t be met with an ordinary specification powder, there are a whole lot of metallurgists on employees to assist. Carpenter Additive leads the business in customized alloy improvement. From enhancing flowability in flow-critical machine platforms to controlling interstitials for enhanced mechanical properties, our consultants originate new powder chemistries to ship particular properties.

On-demand provide permits agile AM

A safe, streamlined provide chain is essential for the velocity and high quality requirements of immediately’s busy AM amenities. The Carpenter Additive Store places a complete vary of ready-to-order powder at your fingertips 24/7. Orders are shipped subsequent day to facilitate sensible supplies administration, just-in-time (JIT) stock, and emergent wants.

  • Transport inside 24 hours of order
  • World distribution
  • Stock up to date on-line in actual time

Carpenter Additive is devoted to pushing what’s doable in metallic additive manufacturing. Backed by 135 years of metallurgical management and precision engineering, we’re proud to produce the powder that producers must construct mission-critical elements — and a thriving business.

RELATED ARTICLES

LEAVE A REPLY

Please enter your comment!
Please enter your name here

Most Popular

Recent Comments