Wednesday, September 10, 2025
HomeArtificial IntelligenceRobotic-packed meals are coming to the frozen-food aisle

Robotic-packed meals are coming to the frozen-food aisle


You would possibly suppose the meals that find yourself within the grocery retailer’s frozen aisle, at Starbucks, or on airplanes are robot-packed already, however that’s hardly ever the case. Employees are sometimes far more versatile than robots and might deal with manufacturing strains that ceaselessly rotate recipes. Not solely that, however sure elements, like rice or shredded cheese, are onerous to portion out with robotic arms. Meaning the overwhelming majority of meals from recognizable manufacturers are nonetheless usually hand-packed. 

Nevertheless, developments from AI have modified the calculus, making robots extra helpful on manufacturing strains, says David Griego, senior director of engineering at Amy’s.

“Earlier than Silicon Valley acquired concerned, the business was far more about ‘Okay, we’re gonna program—a robotic is gonna do that and do that solely,’” he says. For a model with so many various meals, that wasn’t very useful. However the robots Griego is now ready so as to add to the manufacturing line can learn the way scooping a portion of peas is totally different from scooping cauliflower, and so they can enhance their accuracy for subsequent time. “It’s astounding simply how they’ll adapt to all of the several types of elements that we use,” he says. Meal-packing robots all of the sudden make far more monetary sense. 

Relatively than promoting the machines outright, Chef makes use of a service mannequin, the place prospects pay a yearly charge that covers upkeep and coaching. Amy’s at present makes use of eight methods (every with two robotic arms) unfold throughout two of its crops. One of those methods can now do the work of two to 4 staff relying on which elements are being packed, Griego says. The robots additionally scale back waste, since they’ll pack extra constant parts than their human counterparts. One-arm methods usually price lower than $135,000 per 12 months, in accordance with Chef CEO Rajat Bhageria.

With these benefits in thoughts, Griego imagines the robots dealing with increasingly more of the meal meeting course of. “I’ve a imaginative and prescient,” he says, “the place the one factor individuals would do is run the methods.” They’d ensure that the hoppers of elements and packaging supplies had been full, for instance, and the robots would do the remainder. 

Robotic cooks have been getting extra expert lately because of AI, and a few corporations have promised that burger-flipping and nugget-frying robots can present price financial savings to eating places. However a lot of this know-how has seen little adoption within the restaurant business to this point, says Bhageria. That’s as a result of fast-casual eating places typically solely want one cook dinner operating the grill, and if a robotic can not totally exchange that particular person as a result of it nonetheless wants supervision, it makes little sense to make use of it. Packaged meal corporations, nonetheless, have a bigger supply of labor prices that they wish to convey down: plating and meeting.

“That’s going to be the very best bang for our buck for our prospects,” Bhageria says. 

The notion that extra versatile robots may imply broader adoption in new industries isn’t any shock, says Lerrel Pinto, who leads the Basic-Function Robotics and AI Lab at New York College and isn’t concerned with Chef or Amy’s Kitchen. 

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